Fillogy® or piston filler?

In many small and medium-sized companies, the focus is on one topic: how can filling be made more efficient, cleaner and simpler? There are often two common options to choose from: classic piston fillers and the modular Fillogy® concept. What are the differences in terms of technology, cleaning, space requirements and handling and why do many companies opt for Fillogy®?

Piston fillers work with a reciprocating piston that draws in the product in each cycle and pushes it into the container. This is a proven, very precise process that delivers good results, particularly with uniform products that do not vary greatly.
In contrast, the Fillogy® filling machine uses a modular pump technology in which different pump heads and motors can be combined depending on the product type. This means that a wide range of viscosities – from liquid to pasty – can be achieved with a single system.

Fillogy® advantage: One machine, many product types – without having to buy new filling technology for each product.

A major advantage of Fillogy® systems is the quick disassembly of all parts that come into contact with the product: Within a few minutes, pump heads, hoses and containers can be separated and cleaned in the dishwasher, for example.
With classic piston fillers, the amount of cleaning required depends heavily on the model in question. Many systems require manual disassembly and cleaning of the pistons, cylinders and valves – which takes time and care, especially when frequently switching between products.

The Fillogy® advantage: less downtime, greater hygiene safety and uncomplicated cleaning.

Piston filling machines, especially those with several filling heads or automated lines, often take up more floor space and installation space. Depending on the model, conveyor belts, an operating station and several tanks may be required.
The Fillogy® machines are deliberately compact in their basic design, require only a small footprint (width 350 mm x depth 350 mm) and do not require additional media such as compressed air or extensive supply technology.

Advantage Fillogy®: Good solution for companies with limited space and flexible requirements.

Many piston fillers offer high precision and stability – especially for large quantities and consistent products. However, they often require training, maintenance and, in some cases, technical knowledge to ensure that they remain stable and clean in the long term.
The Fillogy® system emphasizes intuitive operation: The machines are ready for immediate use, have a modular design and can be operated without extensive training. Thanks to the modular system, components can be changed or extended quickly. Exactly when your company has new requirements.

Advantage Fillogy®: Low entry barrier, flexible adaptation and few technical barriers in operation.

Fillogy® machines run on standard mains voltage (e.g. 220 V) and have low energy requirements. They do not require compressed air or special installation.
Piston fillers may require higher voltage, air supply or additional control technology, depending on the model.

Advantage Fillogy®: Simple connection, low power consumption, particularly suitable for smaller businesses.

Fillogy®: Entry level from approx. 6,000-7,000 €, modularly expandable.
Piston filler: From cheaper manual models to complex automatic lines that can cost 15,000 € or more.

Advantage Fillogy®: Calculable entry, growth possible without expensive new acquisition.

If you are a direct marketer, manufacturer or small to medium-sized company looking for an all-round, reliable and easy-to-use filling solution, the Fillogy® concept offers a number of clear strengths:

• One system for many products – from thin to pasty.
• Easy cleaning and maintenance that makes your everyday work easier.
• Compact design without large infrastructure.
• Flexibility and growth: modules and extensions grow with your company.

Piston fillers remain strong technical solutions, especially where maximum precision and large lines are required. But for many small to medium-sized productions, a system like Fillogy® offers a more accessible, versatile and everyday-friendly alternative that makes it much easier to use, without compromising on hygiene, quality or operation.